Kiwa Launches Advanced Kiln Tire Inspection Services

Kiwa is proud to announce the launch of its new Kiln Tire Inspection Services. This state-of-the-art service is designed to help industries maintain the performance, safety, and reliability of rotary kilns, which are critical to sectors such as cement, pulp and paper, and more.

Kiwa’s advanced Kiln Tire Inspection Services utilize phased array ultrasonic testing technology to identify surface and subsurface cracks, inclusions, and other high-risk areas before they lead to failures. The service offers asset managers and maintenance teams a proactive solution to extend the lifespan of kiln tires, prevent costly breakdowns, and improve overall safety standards.

“With our advanced Kiln Tire Inspection Services, we’re not just providing insights—we’re enabling industries to take a proactive approach to equipment maintenance. Within three days, we can deliver a full dataset of all potential defects throughout the complete dimensions of each kiln tire. This allows us to work closely with our clients to adopt a risk-based inspection strategy, helping to reduce downtime, extend equipment lifespan, and ensure operational safety.” – Robbert Boer, Business Developer - Asset Management, Kiwa

Key Benefits of Kiwa’s Kiln Tire Inspection Services:

• Comprehensive Crack Detection: The phased array ultrasonic testing method identifies both surface and deep subsurface cracks, providing an in-depth assessment of the tire’s structural health.
• Reduced Downtime: Regular monitoring and early detection minimize the risk of unexpected shutdowns, ensuring continuous operations and better scheduling of maintenance activities.
• Cost-Efficient Maintenance: Detecting issues early reduces long-term repair costs and extends the life of the kiln equipment.

How the Inspection Works:

Kiwa’s experts perform detailed inspections that cover the entire surface and depth of kiln tires, mapping out high-risk areas. These areas are closely monitored, particularly during the shutdown cycle, when cooling and reheating can lead to brittle fracture. Using fracture mechanics analysis, Kiwa provides predictions on when cracks may become critical, allowing for accurate planning and timely intervention.

The service is available globally and is adapted to fit seamlessly into clients’ operational and maintenance schedules. Kiwa’s automated testing technology ensures the process is efficient and minimally disruptive, with all data stored digitally for future reference and ongoing monitoring.

Who Can Benefit:

Kiwa’s Kiln Tire Inspection Services are particularly beneficial to asset managers, maintenance teams, and operations managers in industries that rely on rotary kilns. By investing in preventive maintenance, these industries can protect their equipment, ensure safety, and maximize operational efficiency.